Choosing the Right Heat Exchanger for Your Application

Choosing the Right Heat Exchanger for Your Application
4 min read
23 May 2022

Wondering how to select the right heat exchanger to suit your needs? Making the right choice is essential in ensuring effective thermal processing. 

In many cases, choosing the right heat exchanger can be a challenge. It’s important that you select a product that is well suited to your needs and applications, helping to accommodate use and technical considerations and enable safe, functional operation. 

To help you choose the right heat exchanger for you, here’s everything you need to know! 

Do you really need a heat exchanger?

First, you need to consider whether a heat exchanger truly is the product you need. 

Heat exchangers can be using for a variety of heating and cooling purposes, working efficiently to regulate and control temperature. 

In situations where a heating or cooling source is already present or is required for various processes, heat exchangers usually are the best choice. They are designed to accommodate these complex systems and environments. 

If your situation is simpler and more straightforward with fewer moving parts, a refrigeration system may be enough to fulfill your needs. 

What type of heat exchanger should you choose?

There are a few different types of heat exchangers to choose from, each with their own unique benefits and advantages. 

Plate heat exchangers are the simplest and most common option. These consist of plates and gaskets that the product and heating or cooling medium can move through. 

Plate heat exchangers are simple and cost-effective. In many cases, they can work efficiently on Newtonian fluids, like thin milk and oils. For more viscous substances, non-Newtonian processes may be required. 

There are many forms of plate heat exchangers. Some have corrugated tubes to improve efficiency. Others may feature scraped surfaces, including rotary and reciprocating versions, to accommodate high-fouling or viscous substances.

What features should you look for?

Next, it’s a good idea to consider how your heat exchanger will work with your systems to ensure that you’re making the right purchasing decision. 

Different materials have different thermal properties, so it’s always important to consider material make-up of your exchanger. 

You’ll need to think about viscosity, texture, and solids content that your heat exchanger will need to cope with. You can also assess flow rates and substance suitability. 

It’s also important to consider heat transfer efficacy. Your heat exchanger must deliver sufficient thermal results in order to perform at optimal level. Your chosen product should be well suited to the substances it will come into contact with and your working environment.

By considering these features ahead of time, you can identify any challenges early on, before you purchase a heat exchanger. This will allow you to make an informed buying choice. 

What maintenance considerations should you keep in mind?

Finally, once you purchase a heat exchanger, you’ll need to stay up to date with maintenance requirements, so it’s a good idea to consider these before you buy. 

Depending on the type of exchanger you choose, its overall design, and the environment in which it is used, your maintenance requirements may vary. 

Ideally, look for a heat exchanger with easy-to-access components. This can allow you to service or even repair the device without dismantling the unit entirely. It can also be must more cost-effective if damage occurs to your heat exchanger in the future. 

If you’re looking for quality heat exchangers, you’ve come to the right place. Visit the RS Online store, and shop the range! 

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Alex 9.8K
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