How to Embroider a 4-Sided Hat with 3D Puff Embroidery

How to Embroider a 4-Sided Hat with 3D Puff Embroidery
12 min read

Making 3D puff weaving on caps appears to be precarious to certain individuals. Indeed, even most embroiderers fall into strain while weaving on caps/covers. Since working with puffy plan (text styles/logos) is harder than ordinary weaving. Yet, inside one attempt, you will actually want to perform well. We are here to help you in this preliminary.

Here, we will show the straightforward and simple method for applying 3D puff weaving on your caps that empowers you to get more clients in future.

3D Puff Weaving

3D Puff Embroidery3D puff weaving is a sort of weaving where objects/figures are raised from the base to give a 3 aspect look.

It is clear from the name that 3D puff weaving empowers the plan to be puffed out or intense which should be visible from a far distance. In 3D puff weaving, froth is utilized between the cap and the weaving. That in the wake of sewing permits the puff to be gotten set up. This froth arrives in various thicknesses going from 2mm-3mm. When you complete sewing, the 3D puff is eliminated from the plan however your plan stays In one piece on custom covers, caps, articles of clothing and other attire things. You can conceal this froth by utilizing a similar variety string or by applying numerous string lines.

Note: You are encouraged to try not to utilize firm froth on the grounds that toward the finish of the cycle you need to eliminate it. In the event that this froth is hard, it will be challenging to eliminate and it will fall apart your weaving on embroidery digitizing.

The raised piece of 3D puff weaving can be any letter, logo, or other plan on your caps or clothing. So individuals who need to promote their image, and request excellent caps for, two or three caps, and uniform covers can go to have 3D puff weaving on their caps or attire by weaving puffed logos, plans or different images and so on.

Decision and Area of the 3D Puff Weaving Configuration on Caps

3D puff weaving isn’t simply restricted to the front side of the cap. You can sew it on the left front boards, on the sides and furthermore on the rear of the cap. However, it very well may be precarious as in 6-board caps creases run down the focal point of the weaved region. It is imperative to guarantee the decision of the right style for 3D puff weaving plan. Because of the thick or raised appearance, 3D puff weaving consumes more space on the cap and there is restricted space on the sides of the cap. The best situation to apply 3D puff weaving is on the front or back of the cap. Utilization of round or block-formed letters(0.25-0.33inch wide)for 3D puff weaving is suggested. For making fine art, attempt to use round corners where your needle punctures the plan and froth totally for sewing.

Steps of the weaved cap with 3D puff weaving

How about we stroll through the means of a weaved cap with 3D puff weaving.

Stage 1-Set up the expected materials

Get the Cap The most important phase in 3D puff weaving begins with the determination of caps up to your decision. Lots of cap plans are openly accessible on the web. You can pick what you need to wear either baseball covers, father caps, level bill caps, sports caps and so forth. The organized cap is my decision for 3D puff weaving to accomplish great outcomes in embroidery digitizing services.

Weaving Needle(use the needle that permits various strands of strings to pass on.)

Weaving String: Make a point to utilize an extensive variety of string tones. It is a significant piece of a weaving.

Froth used to give a 3D focus on your plan. Utilize white or dark froth of 2-3mm thickness.

Weaving Machine: It is a similar sort of machine utilized for different kinds of weaving. This machine comes in numerous assortments of sizes.

PC and Programming These are utilized to digitize the plan for 3D puff weaving before record move to the machine.

Weaving Circles Place your cap over the band to keep it set up prior to getting it into the machine. These loops were moved during weaving by the machine to make the plan.

Glue Spray It is utilized to stick the froth in the objective spot during 3D puff weaving in embroidery digitizing service.

Heat firearm or sharp tweezers: Used to detach the overabundance froth from the 3D puff weaving plan or to warm the froth so it will be taken out effectively toward the finish of a weaving cap with 3D puff weaving.

Stage 02: Digitize a Plan for 3D Puff Weaving and Move it to the Machine

Subsequent to getting the cap, the following stage is to make the plan. How about we take the case of the block letter T. There are a few fundamental principles you need to follow for digitizing letters on account of 3D puff weaving.

Convert, most importantly, letters from text to portions in vector structure by utilizing a fall to pieces device from the product. Make three bits of the letter T and give them various varieties as indicated by your comfort.

Check the succession view to see the run join in each portion and to eliminate abundance lines whenever required.

Draw the layout of the letter with a run join and change this fasten to 1.5milimeters and convert it into a bean line that is run on numerous occasions as expected in 3D puff weaving. It runs 1 line forward and 2 join in reverse, frequently called a triple run.

Then, at that point, ensure the beginning mark of each portion is toward the starting place of the endpoint of the past fragment. Line up the spots for each piece and ensure they are not covered with the following portion.

Presently expand your line on the draw region of your letter to guarantee that it will cover the froth when you finish your 3D puff weaving.

Then add a crisscross underlay inset distance of 2mm so it won’t work down the froth and increment thickness to 75%.

Begin first with your base section to make a cap with a glossy silk fasten at the open finish of the letters that ought to be of a similar variety as the shade of the letter to conceal the edges of the froth and hold it inside the letter in custom embroidery digitizing.

Ensure your anchors and hubs are on the right edge of the diagram. Make a cap on one side of the fragment and add a run line to the opposite side of the portions and rehash the interaction until a cap is framed on each side of the open finish of the sections. Then, at that point, make a run join that runs lined up with the first fasten made around the entire letter. Do a similar interaction with the top piece of the cap as you did with the base piece of the section.

Go to the top end and add covers at the open finishes with a run join to interface two covers.

Presently your plan is prepared and you can print it out to see the specific size of the weaving. Or on the other hand you can now save it as a DST document and move it relying upon the kind which machine can peruse the plan record and enter components as direction and string variety grouping and set the machine to manual/programmed mode.

Stage 03-Add a Band

Presently I will append cap hooping to the machine. On the highest point of the loop, there is a little plate with a line where I will arrange before the cap. Take out the sweatbands from under the cap and secure the spot with a band and loop the cap to the machine.

Stage 04-Add 3D Embriodery Froth

Whenever you have done the weaving, presently cut the piece of froth. Cut the froth one-half inch greater than the completed weaving. In some cases you want to make changes in accordance with the size.

Thick froth empowers the 3D puff weaving plan to stand up off the cap. Changing the variety during 3D puff embroidery is significant. When you complete working with one tone, stop your weaving machine. Then, at that point, cut off the piece of froth adequately huge to cover the remainder of the plan and rehash the interaction for various varieties. The froth tone ought to be near the shade of the string utilized for sewing the 3D puff weaving plan. Froth comes just in an essential variety that couldn’t be coordinated with each string tone. So individuals by and large utilize white variety froth for light tones and dark froth for every single dull variety in online embroidery digitizing.

Stage 05-Start the Machine

Then, we press the beginning and machine weaving and go to work on sewing on the 3D puff weaving froth. Frame the area of froth then, at that point, sew a silk join so it can slice the froth to handily put it off. The puffy part ought to be sewn toward the end. In the first place, sew every one of the level areas around the froth. As the needle infiltrates, it makes the entire and overabundance froth will be pulled away. Presently stop the machine to remove the overabundance froth and complete the remainder of the weaving to cover the froth. Ensure the piece of the plan should be massive so that froth can work over it to give it a 3D look.

Significant Note:

Try not to weave over the puff since it will level the puff.

Diagramming lines between letters ought to be between 3mm to 10mm thick since more thickness will give a more puffy or 3D impact.

Assuming you are utilizing more than one letter on your 3D puff weaving cap, dividing between them ought to be considered on the grounds that froth makes the shape extend and diminish the dispersing so that letters will contact one another on the off chance that there isn’t sufficient separating.

Covering Items ought to be utilized to put the froth and to keep away from froth from swelling at the edges. There is no requirement for an underlay and the space between fastens ought to be 0.16mm.

Finished your Work

At the point when the weaving machine gets done with its task, overabundance froth can be utilized. Utilize sharp tweezers to detach the froth. What’s more, the utilization of an intensity firearm will recoil the little parts of froth and they will vanish from the weaving to uncover the vibe of your 3D puff weaving logo/letter on your cap.


Here is the finish of the post. I’m almost certain that you will like the most common way of weaving a cap with a 3D puff weaving look. Many individuals are not doing 3D puff weaving. It very well may be precarious at introductory however practice makes the man great. Individuals not just need to have this weaving on covers, yet they likewise use pants, shirts and sacks and so forth. You are encouraged to follow these moves toward acquire enchanted results and to satisfy your clients as well. On the off chance that you will add this 3D puff weaving into your business, more clients rush towards you alongside their loved ones.

Muhammad Janis 2
Joined: 9 months ago
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