Working Principle And Types Of Weaving Machine

Working Principle And Types Of Weaving Machine

In the textile industry, a weaving machine is a piece of technology that is used to weave cloth and tapestry. In order to allow the interweaving of the warp threads, the major purpose of a loom is to maintain tension on those strands as they are being weaved together. It is possible that the specific design and mechanics of the loom may vary, but its fundamental purpose will stay the same. It was human work that provided the majority of the power for the early weaving machines. Numerous new shuttleless looms have been introduced one after another since the nineteenth century, and since the 1970s, several innovative shuttleless looms have been introduced one after another. Weaving machines are now an essential aspect of the textile industry's weaving process, particularly in the production of woven fabrics.

The Procedure for Using the Weaving Loom Machine

The separation of the weft yarn bundle from the shuttle, or the carrying of a little amount of weft yarn by the shuttle, is the key property of shuttleless weaving machines, according to the manufacturer. By replacing a small and light weft inserter for the large and heavy shuttle, it is possible to establish the perfect conditions for high-speed weft insertion to take place. Rather of requiring periodic weft replenishment, the bobbin package is immediately used to provide weft yarn, and it enters the weft insertion mechanism via the weft storage device.

In order to increase fabric diversity, adjust fabric structure, minimize fabric faults, improve fabric quality, reduce noise, and optimize working conditions, shuttleless weaving machines must be used in conjunction with other weaving technologies. In addition to being rapid, shuttleless looms have an efficiency that is four to eight times greater than that of shuttle looms. Accordingly, the widespread usage of shuttleless weaving machines has the potential to dramatically boost worker productivity.

 

Weaving Machines Come in a Variety of Designs.

Knife-Weaving Machine for Rapiers

Rapier weaving machines, which use rigid or flexible rapier heads and belts to hold and direct the weft, are becoming more popular. As well as being well suited for the production of simple and textured textiles, rapier looms have the additional advantages of being simple to color change, being capable of producing multi-color weft fabrics, and being ideal for the production of yarn-dyed, double-layer fleece, terry, and decorative fabrics.

A machine for weaving air jets is described below.

In air-jet weaving machines, compressed air jets are utilized to pull the weft strands through the shed and out the other side. It is the great speed and labor efficiency of air-jet weaving machines that is their fundamental benefit.... They are well-suited for the production of plain and textured textiles, as well as fine and extra-high-density fabrics, as well as large-batch textiles and other products.

Water Jet Weaving Machine is a machine that weaves using water.

In water jet weaving machines, water serves as the weft insertion medium, providing frictional traction on the weft yarn in conjunction with the jet water flow, and therefore inserting the weft yarn on the fixed bobbin into the shed. Because of its high speed and unit output, water jet weaving machines are mostly used to make hydrophobic filament chemical fiber textiles with a smooth surface on a large scale.

Machine for Weaving Projectiles (also known as a projectile weaver)

Projectile weaving machines grab the weft with a small gripper and then project the weft insertion into the warp. The advantages of using a projectile weaving machine are consistent weft insertion, higher fabric quality, and a limited amount of weft threads per cloth. It is particularly well suited for the production of multi-color warp textiles, fine, thick, and dense fabrics, as well as wide fabrics.

The Composition of the Loom

To open the fabric, the warp strands are broken up and down in accordance with the fabric structure, resulting in a shed for the weft insertion to take place.

2. Insertion of the weft yarn: The weft yarn is introduced into the shed during the weaving process.

3. Beating-up: in order to weave a fabric, the weft yarn supplied into the shed must be pushed through the weaving mouth.

4. Coiling: The woven fabric is hauled away from the spot in which it was made and rolled into a specified packing for storage and transportation.

5. Let-off: provide the warp in accordance with the interlacing needs while maintaining a certain tension in the warp.

The frame, the starting system, the braking system, and the transmission are the last six components.

7. The protection device avoids weaving errors and guarantees that the machine operates safely.

8. Automatic weft filling device: Once the weft yarn has been exhausted, the weft is automatically renewed by a refill mechanism.

9. Device for alternately providing various weft yarns for interweaving: without pausing, alternately provide different weft yarns for interweaving in a continuous fashion.

SUNTECH, a global leader in the textile industry, provides high-quality weaving machines at a competitive price to customers. You may find out more about SUNTECH by just clicking on the word SUNTECH.

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