Material handling is the process of moving goods within a warehouse; doing it well is a critical component of a warehouse's operations. Proper material handling ensures products are consistently and reliably moved safely, efficiently, and in a timely manner. Here are 5 principles that guide effective material handling practices in a warehouse setting.
1. Planning
One of the most important principles of effective material handling is planning. Planning involves determining the best way to move products within a warehouse. This includes things such as determining the most efficient routes for moving products, the most effective storage methods, and the best way to utilize warehouse space. Effective planning also involves leaving room for flexibility and change; the best warehouses are able to adapt quickly to new conditions.
2. Standardization
Standardization is another key principle of effective material handling. Standardization involves establishing consistent processes and procedures for moving products within a warehouse. This helps everyone involved in material handling understands what’s expected of them, and reduces the risk of accidents and injuries. Standardization also improves efficiency and productivity by streamlining processes and reducing the need for rework.
3. Automation
Automation is another important principle of effective material handling. Automation involves using technology, low-tech and high-tech versions, to move products within a warehouse and includes a variety of solutions including conveyor systems, automated storage and retrieval systems, and robotic systems. Automation helps reduce the risk of accidents and injuries, improves efficiency and productivity, and reduces labor costs by making more efficient use of human capital. Options for warehouse automation are wide and varied; it’s important for warehouse managers to carefully choose which ones will serve their facilities the best.
4. Training
Warehouse workers need to be properly trained in all aspects of product movement. Training your crew to use equipment and machinery properly as well as training them on safe lifting techniques and other safety procedures reduces the risk of accidents and injuries. Nothing slows down work faster than injuries or broken equipment; a safe, healthy, well-trained warehouse staff keeps products moving.
5. Continuous Improvement
Continuous improvement involves constantly looking for ways to advance material handling processes and procedures. This can include using new technology, optimizing processes and procedures, and implementing new training programs, just to name a few ideas. Continuous improvement reduces costs, improves efficiency and productivity, and ensures the reliable movement of products.
The Bottom Line
Effective material handling is critical to the success of a warehouse. By following these 5 basic principles, warehouse managers are able to direct the efficient flow of products through every facet of operations and keep themselves poised to respond to whatever lies ahead.
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