Concrete Grinding: What are the Process and Benefits?

Concrete Grinding: What are the Process and Benefits?
5 min read
10 November 2022

Concrete grinding uses an abrasive tool to grind rough concrete surfaces and create a smooth finish. The most common abrasive tool used for concrete grinding or concrete sealing in Melbourne is diamond-tipped blades, which are very effective at quickly removing large amounts of concrete. If you need a better understanding of concrete grinding, you're at the right place because we have covered everything about Concrete Grinding in Melbourne.

What is Concrete Grinding?

The process of smoothing rough concrete surfaces is known as concrete grinding. An abrasive tool with a diamond attachment smoothens the rough surface of the concrete during the grinding process. 

During the first step, the professionals remove all coatings, stains, and surface cracks along with the top layer of concrete. They also ensure to assess of all the deeper cracks. It is the time to patch them if they can. Professionals use pressure washers to blast dirt, rocks, and concrete chunks out of the damage. It makes a clean pocket for applying an epoxy patch.

Wet or dry grinding of concrete is possible. Many businesses prefer wet applications to avoid the spread of concrete dust. It is for the sake of both cleanliness and safety. 

Rough grinding starts with a coarse metal bond tool, typically 40-grit. Finer grinding can begin after the surface has been ground. Typically, this is done with 80-grit tools and finished with 120-grit tools. Each step requires at least two passes over the entire area to ensure proper smoothness.

Professionals will use a liquid chemical to harden the concrete after it has been ground. Then they apply a chemical to the entire surface with a broom and allow at least 30 minutes for the chemical to soak in. However, most workers wait a full day before applying the final polish. If you want a high gloss finish, 3000-grit is the way to go.

Equipment used in Concrete Grinding?

Concrete grinding necessitates the use of powerful concrete grinders. High-powered concrete grinders are circular machines outfitted with diamond-clad rotating polishers. Throughout the process, industrial-strength washers and vacuum cleaners are also used.

Parts of the process do necessitate the use of more specialized tools like angle grinders, straight-wheel grinders, and vertical grinders. Cut-off tools aid in the precise cutting required for clean cuts.

What is the Process of Concrete Grinding

A professional contractor with specialised equipment usually performs concrete grinding and Concrete Sealing in Melbourne. However, it is possible to rent concrete grinders from some home improvement stores. The process of concrete grinding in Melbourne typically begins with a coarse grit diamond blade attached to a walk-behind floor grinder.

The floor grinder will pass over the surface of the concrete in a back-and-forth motion. As the floor grinder grinds down the surface of the concrete, the diamond blades will slowly wear away. The professionals use finer grit diamond blades for subsequent access after the first pass with the floor grinder. It depends on the concrete's condition and the desired smoothness.

After achieving the desired smoothness, the floor grinder is turned off, and the remaining dust is vacuumed. The concrete surface is cleaned with water to remove any remaining dust. 

What are the Benefits of Concrete Grinding?

1. It Saves Time and Money

Concrete grinding saves time and money when compared to other floor refurbishment methods. It not only shortens the time it takes to complete a home improvement project, but it also saves you money.

2. Improves Safety

Concrete grinding can smoothen and harden a rough, damaged surface. It allows homeowners and visitors to walk on it without fear of injury. Concrete grinding in Melbourne can make a driveway quieter and more skid-resistant for cars.

3. Project Preparation

Over time, old concrete can become uneven. It is preferable if a contractor installs wood or tile floors over a smooth concrete floor. Furthermore, the new flooring will not require constant repairs due to gapping.

4. Floor Finish with Epoxy

Concrete grinding is excellent for preparing a floor for an epoxy finish or Premium Concrete Resurfacing. These floors are bright, long-lasting, and simple to clean. They are resistant to water and oil stains, allowing them to outlast traditional flooring.

5. It is Adaptable

Grinding that removes old oil stains by skimming off the top layer of concrete. Professionals adjust premium concrete resurfacing to leave just the right amount of texture. Different epoxies need different textures to hold and set. So, you can select the texture as per your preference. 

6. Environmentally Friendly

Concrete grinding generates less pollution and waste than other types of flooring. It uses fewer raw materials and does not contain harmful chemicals. It is a more sustainable option due to its longevity.

Conclusion 

Concrete grinding is a great way to improve the look and feel of your concrete floors while providing many added benefits. If you're considering grounding your concrete floors, consult a professional contractor and get started on the right foot.

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