Design and Development of Dual Chamber Airless Bottles

Design and Development of Dual Chamber Airless Bottles

In the beauty industry, product design and packaging are vital elements to achieving success. Especially for high end products, consumers want to see and feel that the products they buy are effective and beautiful.

Airless bottles offer a solution to this problem, as they isolate the product and prevent air exposure, which reduces oxidation and deterioration. This is especially important for oxygen-sensitive ingredients like retinol, vitamin C, and antioxidants that are common in most cosmetics.

Material

Dual Chamber Airless Bottles are designed to dispense two different products at the same time of refillable cosmetic jar. This is a popular packaging option for companies who want to offer multiple skin care solutions in one container.

The material used in the design and development of these bottles will impact their overall performance. For example, the type of plastic used will affect the product's shelf life and quality.

During the process, engineers use digital modeling and simulation to optimize shape and material distribution for the final product. This helps ensure that the finished bottle will meet customer expectations for structural performance while still meeting brand aesthetics.

Once the design has been established, the packaging company will complete validation testing to ensure that the bottle meets all specifications and performs as expected. This may involve running a lead mold on production machinery to confirm the correct molding process and to ensure that blow molding equipment is properly optimized for the new bottle.

Design

Dual Chamber Airless Bottles are a great way to package products that have complex formulas, such as serums or lotions with active ingredients. They're also good for high-end cosmetics and personal care products that require a high degree of precision when applying or mixing.

Dual airless bottles are available in a wide range of materials and sizes to meet the specific requirements for airless pump bottle of your product line. The most popular include PET and PETG, the latter of which is FDA approved for shipping liquid medias. They are lightweight and durable and can be decorated to your liking. Some of the more interesting bottles we've seen feature a variety of finishes and decoration techniques, including matte and gloss, UV coating, frost and painting. The best way to find out which one is right for your application is to contact a packaging specialist and discuss your needs. The right container for your unique formula will elevate your brand and ensure long-term success.

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Function

Dual Chamber Airless Bottles offer the unique capability to dispense two different formulas simultaneously. This is achieved by adding two pumps and chambers inside the container. This allows for a product range to be created that offers a body lotion, face cream and hand lotion all in one product.

These bottles also help to reduce waste and packaging costs, compared to a single bottle with an extra pump. They can be manufactured using recycled material, which is in high demand from consumers looking to make more sustainable choices for mascara tube when it comes to their skincare products and brands.

Another advantage of these bottles is that they don’t allow air to travel back into the container when dispensed like traditional dispensing bottles. This can reduce the shelf life of liquids, as air reaches them and oxidizes them. This is why these bottles are ideal for organic and natural creams, serums and liquids.

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Packaging

Airless bottles, especially for beauty and personal care, have become a staple for brand packaging. With their long shelf life, low levels of product contamination and the ability to evacuate 100% of a formula, these containers are now being sought by brands across end categories of airless spray bottle.

When it comes to natural and organic formulations, airless packaging can also be used as a way to protect sensitive ingredients from mechanical, microbiological and environmental hazards. Some packaging providers, such as UKPack, have developed innovative ways to incorporate airless technology into their bottles.

Another supplier, Yonwoo/PKG, has developed a 50 ml double chamber airless bottle that allows companies to put two products in one sleek package. Customers then can choose to dispense both products together or separately.

The demand for airless packaging is continuing to grow, especially as more intensive anti-aging skin care formulations are developed. This packaging is needed to preserve the ingredients, and ensure a smooth and accurate dosing of the product.