A properly-designed filling machine streamlines the packaging process and creates ideal packaged products. This is essential for industries such as nonwovens, chemicals, pharmaceuticals, cosmetics and food.
A reliable and knowledgeable liquid automatic filling machine supplier can help you select the right equipment for your needs. Consider the following six tips to find the right machine for your business: 1. Know Your Requirements.
1. Know your requirements
The right automatic liquid filling machine can streamline packaging production, reduce product waste, and help companies meet production targets. Before making a purchase, it is important to understand your business’s specific requirements.
This includes knowing what type of product you’re producing, which bottle sizes you’ll be using, and any other packaging requirements. Having these factors in mind will make it easier to discuss your needs with suppliers and ensure you choose the right machine for your operations.
In addition, it’s important to think about your expected growth and future output. It’s often more cost-effective to buy a machine with the ability to accommodate higher production rates than buying one later on that isn’t capable.
2. Know your budget
When you purchase a liquid filling machine, it’s a substantial investment. Make sure you consider the return on investment and keep your future goals in mind when determining your budget.
You should also look into future product outputs and if the machine can meet those needs as well. For example, you may want to produce more than 24 bags per minute.
Using an automatic bag filling machine saves you money from manual injuries and losses from inaccurate weighing or filling. Similarly, it reduces the risk of leaking and spoilage. To test this out, ask the supplier to provide a fill test. This will allow the machine to test out its functionality in your specific production environment.
3. Know your application
Filling machines are a necessary tool for businesses that need to improve their efficiency and accuracy in the packaging process. However, with so many choices available, it can be challenging to find the perfect machine for your business.
To make the decision easier, start by determining what your product demand is. Buying a machine with a higher production capacity than what you need will only cost you more money in the long run.
Also, consider future products you may add. Look for machines with quick, repeatable changeovers to minimize downtime. Ask for a fill test to help determine how the machine will work with your specific product.
4. Know your production volume
Depending on your production volume, you can choose from different types of filling machines. Automatic filling machines are perfect for high-volume companies that require rapid order fulfillment. However, they may be more expensive to purchase and maintain than manual or semi-automatic fillers.
Consider the size of your bottles and the product’s viscosity to determine the best type of machine for your business. Also, find out if the machine can accommodate multiple nozzles and sizes to meet future production requirements.
Ask your supplier for a test run and a fill sample. This will help them understand the product and offer suggestions on how to optimize performance.
5. Know your packaging requirements
The characteristics of the product that you’re packaging will dictate which type of machine is best for your production needs. For example, liquids that contain pulp or fruit pieces can clog filling heads and cause unwanted changes in the product’s viscosity.
Linear fillers are designed to accommodate a range of bottle shapes and sizes. But if you’re packaging something with a large variance in the size of particulates, you’ll need a machine with specialized features to handle it.
Finally, pay attention to how easy it is to clean your machine. Hygienic design involves reducing the number of nooks and crannies that can harbor microorganisms.
6. Know your product’s characteristics
If you’re working with liquids, the viscosity of your product will dictate the type of machine needed. For example, beverages that contain pulp or particulates require machines with specialized pumps and valves to avoid clogging.
Other characteristics to consider include container compatibility, ease of use, sanitary design and maintenance, and quality control measures. Be sure to tell your supplier about your product’s unique properties, so they can conduct a test run and provide you with accurate fill results. They can also help you optimize the production line by recommending related packaging equipment and conveyor systems. They can even help you reduce changeover time for different products, increasing efficiency.
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