What types of kettles and mash tuns are commonly used in craft breweries?

3 min read
16 September 2023

What types of kettles and mash tuns are commonly used in craft breweries?

Craft breweries are the epitome of innovation and artisanal craftsmanship, constantly pushing the boundaries to create unique and exceptional brews. Central to this creative process is the selection of brewing equipment, particularly kettles and mash tuns. These vessels are the workhorses of the brewery, where the magic of brewing unfolds. In this article, we'll explore the diverse types of kettles and mash tuns commonly used in craft breweries.

Kettles in Craft Breweries:

Steam-Jacketed Kettles:

Steam-jacketed kettles are a staple in many craft breweries. They are prized for their precise temperature control during brewing. Steam circulates through the jacket, ensuring even heating and reducing the risk of scorching the wort.

These kettles are versatile, accommodating various batch sizes and catering to a wide range of beer styles.

Direct-Fired Kettles:

Direct-fired kettles employ either a gas flame or electric heating elements to heat the wort directly. They are energy-efficient but require diligent monitoring to avoid scorching.

Craft breweries often choose direct-fired kettles for their cost-effectiveness and precise control over the boil.

Electric Kettles:

Electric kettles are gaining popularity among craft brewers, especially in smaller breweries and homebrew setups. They offer clean, efficient heating and precise temperature control.

Craft brewers appreciate electric kettles for their ability to maintain consistent temperatures throughout the brewing process.

Mash Tuns in Craft Breweries:

Infusion Mash Tuns:

Infusion mash tuns are the most prevalent type in craft breweries. Brewers add hot water to the mashed grains to achieve specific temperature steps during mashing.

They are favored for their simplicity and adaptability, allowing craft brewers to experiment with a wide range of beer styles.

Decoction Mash Tuns:

Decoction mash tuns are steeped in tradition, involving the removal of a portion of the mash, boiling it, and reintroducing it to the main mash. This labor-intensive process imparts unique flavors and complexity to certain beer styles.

Craft breweries specializing in traditional European lagers and bocks may opt for decoction mash tuns.

RIMS (Recirculating Infusion Mash System) and HERMS (Heat Exchange Recirculating Mash System):

RIMS and HERMS systems employ pumps and heat exchangers to recirculate and maintain mash temperatures with precision. These systems are favored by craft breweries that prioritize controlled, consistent brewing processes.

Conclusion:

The choice of kettles and mash tuns in craft breweries is a reflection of the brewer's style, scale, and approach to brewing. Whether it's the versatility of steam-jacketed kettles, the precision of electric kettles, or the complexity of decoction mash tuns, these vessels play a vital role in shaping the flavors, aromas, and characteristics of the final brews. Craft brewers, driven by their passion for innovation and quality, continuously experiment with different types of equipment to produce the remarkable and diverse range of craft beers that enthusiasts savor and celebrate.

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