In various manufacturing units, changing dies is one of the painstaking tasks that cause severe accidents and sometimes complete breakdown of the manufacturing unit. Metal stamping manufacturers always consider the way to boost productivity and cut costs while making the best products possible. To meet this requirement, manufacturers mainly rely on the die handling carts that are completely designed for this purpose. They help with the quick die changeovers to improve productivity and ensure that, the staff members are safely meeting the production improvement goals. With the assistance of these advanced die-handling carts, there is no chance of workplace accidents and that efficiently boosts the output.
Boosting the manufacturing productivity
Improving productivity is the main goal of using die-handling carts in the manufacturing units. These tools mainly help to eliminate the downtime that is associated with the traditional changeovers and they ensure that the manufacturing process never stalls for an extended period and it helps to reduce the operator overtime due to the downtimes. However, reduced costs is one of the most common reasons that manufacturers invest in die-handling carts.
Lean manufacturing
Most of the time, the tooling can have increased wear or damage during the die changes and when they are not exchanged methodically, they can increase the cost as worn tooling needs to be replaced instantly.
Lean manufacturing places an emphasis on the controlled process and procedures to track the process in order to improve and impact the key performance indicators over time. With the help of die handling carts, dies are constantly changed with similar forces on all the clamps and handled the same way each other. With the help of easier die movement and enhanced handling, dies can be more easily registered to the press instantly to ensure the optimal setup for the process.
Boosts employee safety
Earlier, workplace accidents were common when the dies were mainly handled by forklifts that were not meant for the job, increasing unsafe conditions. When it comes to handling the moving dies, the safety of the employee was compromised because they couldn't handle the work effectively. Workplace accidents can stop production and increase Workers’ compensation costs which continue to increase each year. the production unit and frequent accidents can jeopardize the reputation of the production unit. This is the reason, a number of manufacturing units today, invest in die-handling carts that reduce the involvement of the forklifts while changing the die. When there is less involvement in the die-changing process, the chance of accidents also will be reduced
These are a few things that make the die-handling carts the most popular tools in the manufacturing units. The addition of this tool has made the die-changing process smooth and safe.
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