Mixing ingredients such as feedstuff, chemicals, pigment, and pharmaceuticals by hand requires tremendous effort and time. To make the process more efficient, many industries use a special device called a plough shear mixer. This mixer is made up of plough-shaped elements inside a cylindrical drum. It is specifically created to handle fragile materials such as powder, granulates, and grains, but can be adjusted to mix thicker substances such as viscous products and even concrete. This type of equipment makes it much easier to obtain uniform results in density and grain quality, ensuring a consistent product.
Plough shear mixers have stainless steel construction and come in different capacities, usually from 100 to 5000 litres. Standard features include:
- A gear reduction motor for controlling the speed of mixing
- An air purge seal to prevent contaminants from entering the mixer
- An outlet valve that allows for controlled release of the mixed materials
- A gland packing seal for preventing leaks
In terms of construction of its body, one end is usually secured with bolts, while the other end is welded. This combination ensures both stability and durability in the design.
Efficient mixing
Industries utilize plough shear mixers to reduce mixing times and enable fast, uniform mixing. These devices also help in preventing clumps from forming across a wide variety of applications.
Diverse industrial uses
These mixers are used extensively in industrial processes such as sterilizing, granulating, reacting, coating, mixing, and drying. They are also effective in heavy-duty blending of both dry and wet materials. The efficiency of the mixers relies on the quality of their plough-shaped shovels attached to central shafts, which enable them to easily mix dense powders or grains inside a cylindrical drum or vessel.
Customizable features to meet specific needs
A high-quality plough shear mixer features quick, homogeneous, 3D mixing with strong, high-energy shear action. It prevents lump formation with a liquid injection mechanism, and the choppers, intensifiers, and side cutters help with additional shear and lump size reduction. These mixers also simplify temperature control with a heating and cooling jacket. Reputable manufacturers can configure them with Teflon coating to reduce material sticking and equip automation solutions for intuitive operation.
Designed for versatility and ease of maintenance
Plough shear mixers are used extensively in the food, pharmaceutical, and chemical industries. As a result, they must be built to comply with good manufacturing practices (GMP) and maintain hygienic standards. Features such as top and side lids make maintenance simpler.
Get the best Plough shear mixers.
Do you need a Plough shear mixer as part of an integrated automation solution? Cybernetik can supply it to you. They offer high-end industrial manufacturing solutions with automation and robotics to add more value to your operations. Get in touch with the Cybernetik experts for a quote.
About the author:
Cybernetik is a leading global automation solutions provider based in India. With over 25 years of experience, the company offers innovative automation solutions for various industries, including food, pharmaceuticals, chemicals, automotive, and more. Their services include process design, equipment supply, integration, and after-sales support. They specialize in delivering customized solutions to meet clients' specific requirements, resulting in higher efficiency, improved product quality, and reduced costs. Cybernetik's expertise in advanced technologies such as robotics, artificial intelligence, and machine vision enables them to provide cutting-edge automation solutions to clients worldwide.
No comments yet