A manufacturing organization is constantly seeking for methods to cut costs and boost productivity. Large air compressors are an essential component of the production process of a line that makes meltblown nonwoven fabrics. You can make sure that the production line for your meltblown nonwoven fabric operates smoothly and effectively by being aware of how huge air compressors operate and selecting the best model for your needs.
What is Meltblown Nonwoven Fabric?
A type of cloth called a nonwoven is created by melting and drawing fibers in a nonwoven machine. Compared to other textile production techniques, this technology creates fabrics that are softer and more resilient. In order to produce meltblown nonwoven fabrics, an air compressor must be both sizable enough to draw the necessary volume of air and small enough to fit on a production line.
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Types of Meltblown Nonwoven Fabrics
The method of making nonwoven fabrics is known as meltblown. To generate the fabric, a molten polymer is pushed through a tiny mesh screen in this procedure. The nonwoven fabric's size and shape are influenced by the type of mesh and the nozzle's size.
You must take the size of the nonwoven fabric into account when selecting an air compressor for meltblown nonwoven production. You will need more air to blow nonwoven fabric through the machine the larger it is. On the other side, you might not require as much air pressure if you're merely producing small fragments of nonwoven fabric.
Calculate the amount of material you wish to blow every minute, then multiply that figure by the horsepower of your non woven fabric machine to get the air pressure you'll require (hp). For instance, if your machine has 800 horsepower and you want to blow 100 square feet of fabric each minute, you will require 8 PSI of air pressure.
Purchase an air compressor that can provide the required air pressure once you have made that determination. Additionally, a movable compressor that can be adjusted
What Size Air Compressor Should Be Used for a Meltblown Nonwoven Fabric Production Line?
Depending on the size and kind of nonwoven fabric being produced, a meltblown nonwoven fabric production line normally consists of a variety of different air compressors, some smaller and others larger. The nozzle diameter, however, is the most crucial consideration when picking the best air compressor for a meltblown nonwoven fabric production line.
Use of an air compressor with a nozzle diameter of at least 1.5 inches is necessary to generate large quantities of high-quality meltblown nonwoven fabrics. It is also feasible to use larger nozzles, but doing so will take more time and result in less precise results. A big nozzle will also greatly increase the volume of air needed to create a certain level of cloth thickness.
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Conclusion
It's crucial to take the machine's size into account when selecting an air compressor for a Melt Blown Nonwoven Production Line. The power and heat-up time of the meltblown nonwoven fabric will increase with the size of the air compressor. But when choosing which air compressor to buy, be sure to also take other aspects like weight and portability into account.
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